Accuromm Central Europe

A tool engineering company that supports all work related to tools

The original Zero Burr drills

Outstanding straightness with no burrs

Significant cost reduction through process reduction

Drills have a structure closer to an end mill than a drill

R-shape reduces and disperses load at the contact point and smoothly releases in the direction of rotation

Eliminates center drilling, while suppresses burrs

Achieves H6 hole accuracy while omitting reaming

Amazing facts!

── Introducing ideas and technologies ──

In normal drilling, the deburring process on the hole exit side is a problem, but the Zero Burr drill is a special drill that eliminates the need for a deburring process because it does not produce burrs on the hole exit side.

Until now, drills had poor hole position accuracy due to poor bite and straightness, requiring two processes: centering and drilling. The Zero Burr Drill has a 3D shape at the tip for biting, a special wave drill section to reduce the cutting process and heat generation during drilling, and a spiral reamer section to clean up the surface roughness of the hole sides. The fine-curved flute section improves chip evacuation, surface roughness, roundness and positioning accuracy, making previously impossible precision drilling possible only with the Zero Burr Drill.

This is the point!

Combine multiple processes into one

Conventional drilling process

Zero Burr one-shot drilling

This is the point!

Outstanding straightness and beautiful surface finish

This is the point!

Characteristics in figures

  • Low thrust resistance
  • Small difference between thrust and torque
  • At the time of exit, the main load is the torque (cutting off the edge of the hole).

Product list

For non-ferrous, carbon-fiber and resins

◎   Optimal

○   Acceptable

Part numberCutting
dia.
range
Hole
accuracy
Cutting
edge
count
Non-ferrous
ISO N
Thermosetting
carbon resin
Thermoplastic
carbon resin
Resin
 DC
[mm]
 CEDCAl
wrought
AC
cast
Cu
alloy
CFRP
GFRP
CFRP
UD
CFRP
Al
CFRTPCFRTP
Al
HardSoft
2xD
GK-ZAST DLC1 – 16H72  
GK-HAZX-S DLC1 – 16H73  
3xD
GK-HAZ DLC2 – 12H62 ○  
GK-HCZ DLC3 – 12H62
GK-HCTZ DLC3 – 12H62
5xD
GK-AXV5D-OH DLC2 – 16H82 ○  
GK-HAZX DLC3 – 16H74 ○  
GK-HFBZ3 – 16H64      
7xD
GK-HAZX-L-OH3 – 16H74 ○  

Product list

For steel, stainless, cast iron and superalloys

◎   Optimal

○   Acceptable

Part number Cutting
dia.
range
Hole
accuracy
Cutting
edge
count

Steel
ISO P

Stainless
steel
ISO M
Tool
steel
Cast
iron
ISO K
Heat
resistant
superalloys
ISO S
  DC
[mm]
  CEDC Structural
& carbon
steel 
Alloy
steel
Quenched
tempered
steel
<45 HRc
Austenitic,
Ferritic,
Martensitic
JIS
SKD,
SKS
Nodular
&
ductile
Titanium,
Nickel
alloys,
Inconel
2xD
GK-ZMST GS7 1 – 16 H7 2
3xD
GK-HFZX-S GQA 1 – 16 H7 3      
GK-HSTZX-S GQT 1 – 16 H7 3  
GK-HFZ 2 – 16 H6 2        
GK-HSZ GACT 2 – 16 H6 2    
5xD
GK-SXV3D-OH GKT 2.5 – 16 H8 2      
GK-HFZX-OH GQA 3 – 16 H7 4      
GK-HSTZX-OH GQT 3 – 16 H7 4  

Product specification

GK-ZAST

Stub-type zero burr specialising in thin-sheet processing

Overall short design ensures high rigidity and low cost

Ideal for drilling pipe materials

GK-ZAST superior characteristics

GK-ZAST processing examples

Tool GK-ZAST
Drilling diameter ø6 mm
Drilling depth 3 mm
Work material A6063
Cutting speed 80 m/min
Feed rate 0.18 mm/rev
Cutting fluid Water soluble

Aluminium pipe processing

the absence of burrs on the inner diameter side of the pipe significantly reduces the need for troublesome secondary processes. Another major advantage is that curved surfaces can be processed without pre-hole.

Tool GK-ZAST
Drilling diameter ø6 mm
Drilling deptd 1 mm
Work material Copper
Cutting speed 50 m/min
Feed rate 0.1 mm/rev
Cutting fluid Water soluble

Copper tubes processing

Machining without centring on curved surfaces.
No burring on the inside diameter side, which significantly reduces costs for the next process.

ToolsGK-AVX5D-OH
GK-ZAST
Drilling diameterø6
Drilling depth4–6 mm
Work materialacrylic
Cutting speed50 m/min
Feed rate0.12 mm/rev
Cutting fluidWater soluble

Acrylic cross-hole machining

Machining without centring even on sloped surfaces.
No burrs or cracks on the through side, as well as high transparency is maintained.

GK-ZAST line-up

Hole depth < 2xD

Outer diameter tolerance 0 ~ 0.1 mm

 øDTLød
Model numberDiameterDrilling
depth
Groove
length
Overall
length
Shank
GK-ZAST010010.64403
GK-ZAST01101.10.96403
GK-ZAST01201.20.96403
GK-ZAST01301.30.96403
GK-ZAST01401.40.96403
GK-ZAST01501.50.96403
GK-ZAST01601.61.28403
GK-ZAST01701.71.28403
GK-ZAST01801.81.28403
GK-ZAST01901.91.28403
GK-ZAST020021.28403
GK-ZAST02102.11.510453
GK-ZAST02202.21.510453
GK-ZAST02302.31.510453
GK-ZAST02402.41.510453
GK-ZAST02502.51.510453
GK-ZAST02602.61.812453
GK-ZAST02702.71.812453
GK-ZAST02802.81.812453
GK-ZAST02902.91.812453
GK-ZAST030031.812453
GK-ZAST03103.12.114504
GK-ZAST03203.22.114504
GK-ZAST03303.32.114504
GK-ZAST03403.42.114504
GK-ZAST03503.52.114504
GK-ZAST03603.62.416504
GK-ZAST03703.72.416504
GK-ZAST03803.82.416504
GK-ZAST03903.92.416504
GK-ZAST040042.416504
GK-ZAST04104.12.718555
GK-ZAST04204.22.718555
GK-ZAST04304.32.718555
GK-ZAST04404.42.718555
GK-ZAST04504.52.718555
GK-ZAST04604.6320555
GK-ZAST04704.7320555
GK-ZAST04804.8320555
GK-ZAST04904.9320555
GK-ZAST05005320555
GK-ZAST05105.13.322606
GK-ZAST05205.23.322606
GK-ZAST05305.33.322606
GK-ZAST05405.43.322606
GK-ZAST05505.53.322606
GK-ZAST05605.63.624606
GK-ZAST05705.73.624606
GK-ZAST05805.83.624606
GK-ZAST05905.93.624606
GK-ZAST060063.624606
GK-ZAST06106.13.926657
GK-ZAST06206.23.926657
GK-ZAST06306.33.926657
GK-ZAST06406.43.926657
GK-ZAST06506.53.926657
GK-ZAST06606.64.228657
GK-ZAST06706.74.228657
GK-ZAST06806.84.228657
GK-ZAST06906.94.228657
GK-ZAST070074.228657
GK-ZAST07107.14.530708
GK-ZAST07207.24.530708
GK-ZAST07307.34.530708
GK-ZAST07407.44.530708
GK-ZAST07507.54.530708
GK-ZAST07607.64.832708
GK-ZAST07707.74.832708
GK-ZAST07807.84.832708
GK-ZAST07907.94.832708
GK-ZAST080084.832708
GK-ZAST08108.15.1347510
GK-ZAST08208.25.1347510
GK-ZAST08308.35.1347510
GK-ZAST08408.45.1347510
GK-ZAST08508.55.1347510
GK-ZAST08608.65.4367510
GK-ZAST08708.75.4367510
GK-ZAST08808.85.4367510
GK-ZAST08908.95.4367510
GK-ZAST090095.4367510
GK-ZAST09109.15.7388010
GK-ZAST09209.25.7388010
GK-ZAST09309.35.7388010
GK-ZAST09409.45.7388010
GK-ZAST09509.55.7388010
GK-ZAST09609.66408010
GK-ZAST09709.76408010
GK-ZAST09809.86408010
GK-ZAST09909.96408010
GK-ZAST1000106408010
GK-ZAST101010.16.3428512
GK-ZAST102010.26.3428512
GK-ZAST103010.36.3428512
GK-ZAST104010.46.3428512
GK-ZAST105010.56.3428512
GK-ZAST106010.66.6448512
GK-ZAST107010.76.6448512
GK-ZAST108010.86.6448512
GK-ZAST109010.96.6448512
GK-ZAST1100116.6448512
GK-ZAST111011.16.9469012
GK-ZAST112011.26.9469012
GK-ZAST113011.36.9469012
GK-ZAST114011.46.9469012
GK-ZAST115011.56.9469012
GK-ZAST116011.67.2489012
GK-ZAST117011.77.2489012
GK-ZAST118011.87.2489012
GK-ZAST119011.97.2489012
GK-ZAST1200127.2489012
GK-ZAST121012.17.5509514
GK-ZAST122012.27.5509514
GK-ZAST123012.37.5509514
GK-ZAST124012.47.5509514
GK-ZAST125012.57.5509514
GK-ZAST126012.67.8529514
GK-ZAST127012.77.8529514
GK-ZAST128012.87.8529514
GK-ZAST129012.97.8529514
GK-ZAST1300137.8529514
GK-ZAST131013.18.15410014
GK-ZAST132013.28.15410014
GK-ZAST133013.38.15410014
GK-ZAST134013.48.15410014
GK-ZAST135013.58.15410014
GK-ZAST136013.68.45610014
GK-ZAST137013.78.45610014
GK-ZAST138013.88.45610014
GK-ZAST139013.98.45610014
GK-ZAST1400148.45610014
GK-ZAST141014.18.75810516
GK-ZAST142014.28.75810516
GK-ZAST143014.38.75810516
GK-ZAST144014.48.75810516
GK-ZAST145014.58.75810516
GK-ZAST146014.696010516
GK-ZAST147014.796010516
GK-ZAST148014.896010516
GK-ZAST149014.996010516
GK-ZAST15001596010516
GK-ZAST151015.19.36211016
GK-ZAST152015.29.36211016
GK-ZAST153015.39.36211016
GK-ZAST154015.49.36211016
GK-ZAST155015.59.36211016
GK-ZAST156015.69.66411016
GK-ZAST157015.79.66411016
GK-ZAST158015.89.66411016
GK-ZAST159015.99.66411016
GK-ZAST1600169.66411016

GK-ZAST recommended cutting conditions

Work material

Aluminium alloy casting
ADC / AC

Aluminium wrought material
A7075 / A2024 / A5052 / A6063

Copper Alloy
C1020 / C6140
Hard resin
Acrylic
Soft resin
MC Nylon / PP / PE / PVC
Cutting speed60 ~ 100m/min30 ~ 60m/min50 ~ 80m/min50 ~ 80m/min
Step machining1mm interval (G83)
DiameterRev. (min -1)Feed amount (mm/rev)Rev. (min -1)Feed amount (mm/rev)Rev. (min -1)Feed amount (mm/rev)Rev. (min -1)Feed amount (mm/rev)
119,1100.03 ~ 0.0612,8000.03 ~ 0.0618,0000.03 ~ 0.0618,0000.05 ~ 0.08
29,5500.06 ~ 0.126,4000.06 ~ 0.128,8000.06 ~ 0.128,8000.1 ~ 0.15
36,3700.09 ~ 0.184,3000.09 ~ 0.185,8000.09 ~ 0.155,8000.15 ~ 0.25
44,7800.12 ~ 0.243,2000.12 ~ 0.244,4000.12 ~ 0.224,4000.2 ~ 0.3
53,8200.15 ~ 0.32,5000.15 ~ 0.33,5000.15 ~ 0.253,5000.25 ~ 0.4
63,1800.18 ~ 0.362,2000.18 ~ 0.363,0000.18 ~ 0.33,0000.3 ~ 0.5
82,3900.24 ~ 0.481,6000.24 ~ 0.482,2000.24 ~ 0.442,2000.4 ~ 0.6
101,9100.3 ~ 0.61,3000.3 ~ 0.61,8000.3 ~ 0.51,8000.5 ~ 0.8
121,5900.36 ~ 0.721,1000.36 ~ 0.721,5000.36 ~ 0.61,5000.6 ~ 0.9
161,1900.48 ~ 0.968000.48 ~ 0.961,0000.4 ~ 0.81,0000.7 ~ 1.0

PRECAUTION

Please use wet drilling

Ensure that work is firmly fixed and drill completely pass through the penetration depth

If work deflection is too large, welding or hole diameter may become large, or a spiral mark may remain inside the bore hole.

Product specification

GK-ZMST

Stub-type zero burr specialising in thin-sheet processing

Overall short design ensures high rigidity and low cost

Ideal for drilling pipe materials

GK-ZAST superior characteristics

GK-ZAST processing examples

Tool GK-ZAST
Drilling diameter ø6 mm
Drilling depth 3 mm
Work material A6063
Cutting speed 80 m/min
Feed rate 0.18 mm/rev
Cutting fluid Water soluble

Aluminium pipe processing

the absence of burrs on the inner diameter side of the pipe significantly reduces the need for troublesome secondary processes. Another major advantage is that curved surfaces can be processed without pre-hole.

Tool GK-ZAST
Drilling diameter ø6 mm
Drilling deptd 1 mm
Work material Copper
Cutting speed 50 m/min
Feed rate 0.1 mm/rev
Cutting fluid Water soluble

Copper tubes processing

Machining without centring on curved surfaces.
No burring on the inside diameter side, which significantly reduces costs for the next process.

ToolsGK-AVX5D-OH
GK-ZAST
Drilling diameterø6
Drilling depth4–6 mm
Work materialacrylic
Cutting speed50 m/min
Feed rate0.12 mm/rev
Cutting fluidWater soluble

Acrylic cross-hole machining

Machining without centring even on sloped surfaces.
No burrs or cracks on the through side, as well as high transparency is maintained.

GK-ZAST line-up

Hole depth < 2xD

Outer diameter tolerance 0 ~ 0.1 mm

 øDTLød
Model numberDiameterDrilling
depth
Groove
length
Overall
length
Shank
GK-ZAST010010.64403
GK-ZAST01101.10.96403
GK-ZAST01201.20.96403
GK-ZAST01301.30.96403
GK-ZAST01401.40.96403
GK-ZAST01501.50.96403
GK-ZAST01601.61.28403
GK-ZAST01701.71.28403
GK-ZAST01801.81.28403
GK-ZAST01901.91.28403
GK-ZAST020021.28403
GK-ZAST02102.11.510453
GK-ZAST02202.21.510453
GK-ZAST02302.31.510453
GK-ZAST02402.41.510453
GK-ZAST02502.51.510453
GK-ZAST02602.61.812453
GK-ZAST02702.71.812453
GK-ZAST02802.81.812453
GK-ZAST02902.91.812453
GK-ZAST030031.812453
GK-ZAST03103.12.114504
GK-ZAST03203.22.114504
GK-ZAST03303.32.114504
GK-ZAST03403.42.114504
GK-ZAST03503.52.114504
GK-ZAST03603.62.416504
GK-ZAST03703.72.416504
GK-ZAST03803.82.416504
GK-ZAST03903.92.416504
GK-ZAST040042.416504
GK-ZAST04104.12.718555
GK-ZAST04204.22.718555
GK-ZAST04304.32.718555
GK-ZAST04404.42.718555
GK-ZAST04504.52.718555
GK-ZAST04604.6320555
GK-ZAST04704.7320555
GK-ZAST04804.8320555
GK-ZAST04904.9320555
GK-ZAST05005320555
GK-ZAST05105.13.322606
GK-ZAST05205.23.322606
GK-ZAST05305.33.322606
GK-ZAST05405.43.322606
GK-ZAST05505.53.322606
GK-ZAST05605.63.624606
GK-ZAST05705.73.624606
GK-ZAST05805.83.624606
GK-ZAST05905.93.624606
GK-ZAST060063.624606
GK-ZAST06106.13.926657
GK-ZAST06206.23.926657
GK-ZAST06306.33.926657
GK-ZAST06406.43.926657
GK-ZAST06506.53.926657
GK-ZAST06606.64.228657
GK-ZAST06706.74.228657
GK-ZAST06806.84.228657
GK-ZAST06906.94.228657
GK-ZAST070074.228657
GK-ZAST07107.14.530708
GK-ZAST07207.24.530708
GK-ZAST07307.34.530708
GK-ZAST07407.44.530708
GK-ZAST07507.54.530708
GK-ZAST07607.64.832708
GK-ZAST07707.74.832708
GK-ZAST07807.84.832708
GK-ZAST07907.94.832708
GK-ZAST080084.832708
GK-ZAST08108.15.1347510
GK-ZAST08208.25.1347510
GK-ZAST08308.35.1347510
GK-ZAST08408.45.1347510
GK-ZAST08508.55.1347510
GK-ZAST08608.65.4367510
GK-ZAST08708.75.4367510
GK-ZAST08808.85.4367510
GK-ZAST08908.95.4367510
GK-ZAST090095.4367510
GK-ZAST09109.15.7388010
GK-ZAST09209.25.7388010
GK-ZAST09309.35.7388010
GK-ZAST09409.45.7388010
GK-ZAST09509.55.7388010
GK-ZAST09609.66408010
GK-ZAST09709.76408010
GK-ZAST09809.86408010
GK-ZAST09909.96408010
GK-ZAST1000106408010
GK-ZAST101010.16.3428512
GK-ZAST102010.26.3428512
GK-ZAST103010.36.3428512
GK-ZAST104010.46.3428512
GK-ZAST105010.56.3428512
GK-ZAST106010.66.6448512
GK-ZAST107010.76.6448512
GK-ZAST108010.86.6448512
GK-ZAST109010.96.6448512
GK-ZAST1100116.6448512
GK-ZAST111011.16.9469012
GK-ZAST112011.26.9469012
GK-ZAST113011.36.9469012
GK-ZAST114011.46.9469012
GK-ZAST115011.56.9469012
GK-ZAST116011.67.2489012
GK-ZAST117011.77.2489012
GK-ZAST118011.87.2489012
GK-ZAST119011.97.2489012
GK-ZAST1200127.2489012
GK-ZAST121012.17.5509514
GK-ZAST122012.27.5509514
GK-ZAST123012.37.5509514
GK-ZAST124012.47.5509514
GK-ZAST125012.57.5509514
GK-ZAST126012.67.8529514
GK-ZAST127012.77.8529514
GK-ZAST128012.87.8529514
GK-ZAST129012.97.8529514
GK-ZAST1300137.8529514
GK-ZAST131013.18.15410014
GK-ZAST132013.28.15410014
GK-ZAST133013.38.15410014
GK-ZAST134013.48.15410014
GK-ZAST135013.58.15410014
GK-ZAST136013.68.45610014
GK-ZAST137013.78.45610014
GK-ZAST138013.88.45610014
GK-ZAST139013.98.45610014
GK-ZAST1400148.45610014
GK-ZAST141014.18.75810516
GK-ZAST142014.28.75810516
GK-ZAST143014.38.75810516
GK-ZAST144014.48.75810516
GK-ZAST145014.58.75810516
GK-ZAST146014.696010516
GK-ZAST147014.796010516
GK-ZAST148014.896010516
GK-ZAST149014.996010516
GK-ZAST15001596010516
GK-ZAST151015.19.36211016
GK-ZAST152015.29.36211016
GK-ZAST153015.39.36211016
GK-ZAST154015.49.36211016
GK-ZAST155015.59.36211016
GK-ZAST156015.69.66411016
GK-ZAST157015.79.66411016
GK-ZAST158015.89.66411016
GK-ZAST159015.99.66411016
GK-ZAST1600169.66411016

GK-ZAST recommended cutting conditions

Work material

Aluminium alloy casting
ADC / AC

Aluminium wrought material
A7075 / A2024 / A5052 / A6063

Copper Alloy
C1020 / C6140
Hard resin
Acrylic
Soft resin
MC Nylon / PP / PE / PVC
Cutting speed60 ~ 100m/min30 ~ 60m/min50 ~ 80m/min50 ~ 80m/min
Step machining1mm interval (G83)
DiameterRev. (min -1)Feed amount (mm/rev)Rev. (min -1)Feed amount (mm/rev)Rev. (min -1)Feed amount (mm/rev)Rev. (min -1)Feed amount (mm/rev)
119,1100.03 ~ 0.0612,8000.03 ~ 0.0618,0000.03 ~ 0.0618,0000.05 ~ 0.08
29,5500.06 ~ 0.126,4000.06 ~ 0.128,8000.06 ~ 0.128,8000.1 ~ 0.15
36,3700.09 ~ 0.184,3000.09 ~ 0.185,8000.09 ~ 0.155,8000.15 ~ 0.25
44,7800.12 ~ 0.243,2000.12 ~ 0.244,4000.12 ~ 0.224,4000.2 ~ 0.3
53,8200.15 ~ 0.32,5000.15 ~ 0.33,5000.15 ~ 0.253,5000.25 ~ 0.4
63,1800.18 ~ 0.362,2000.18 ~ 0.363,0000.18 ~ 0.33,0000.3 ~ 0.5
82,3900.24 ~ 0.481,6000.24 ~ 0.482,2000.24 ~ 0.442,2000.4 ~ 0.6
101,9100.3 ~ 0.61,3000.3 ~ 0.61,8000.3 ~ 0.51,8000.5 ~ 0.8
121,5900.36 ~ 0.721,1000.36 ~ 0.721,5000.36 ~ 0.61,5000.6 ~ 0.9
161,1900.48 ~ 0.968000.48 ~ 0.961,0000.4 ~ 0.81,0000.7 ~ 1.0

PRECAUTION

Please use wet drilling

Ensure that work is firmly fixed and drill completely pass through the penetration depth

If work deflection is too large, welding or hole diameter may become large, or a spiral mark may remain inside the bore hole.