CAE analysis service
Solving any kind of problem with analytical simulation!
CAE solutions and technology cultivated in special tool manufacturing
A service that analyses the causes of problems and proposes optimum solutions
Visualising, analysing and solving the problem
Proposal of optimum solution by CAE engineers with knowledge of the manufacturing site
Lump-sum support from production to evaluation of improved products after analysis
Amazing facts!
── Introducing ideas and technologies ──
CAE analysis services to analyse, visualise and solve problems.
Engineers with knowledge of the manufacturing site analyse the problem using the most appropriate method and propose a solution to the problem.
We can provide support up to the production and evaluation of improved products on request.
CAE analysis service flow
One-stop service for all your problems
Types of CAE analysis
Satisfactory service content
- Analysis carried out in the best possible way based on product functionality
- Provides improvement measures that take into account actual workability
- Quick response from dismantling to proposal
Engineers who know the manufacturing site and can make comprehensive decisions are available.
Case studies and examples of problems solved
①
Elastic analysis:
Study of optimum coolant hole position
Problem
Welding (built-up-edge) on tool cutting edges causing quality defects.
Solution
Elastic analysis was carried out and coolant holes were placed in positions that did not reduce the strength of the cutting edge, improving welding (built-up-edge).
Elastic analysis (stress calculations)
Optimum arrangement of coolant holes
②
Topology optimisation:
Consideration of highly rigid tools
Problem
The borehole holder is not rigid enough and causes chattering.
Solution
Topology optimisation was carried out to increase stiffness and reduce chatter within the quantity limits.
Topology optimisation
Rigidity UP
③
Deformation analysis of rubber materials:
Sealing performance evaluation of plugs
Problem
Air leaks have been a problem in the inspection process of the sealing performance of plugs (rubber plugs) due to sporadic air leaks.
Solution
Deformation analysis of the rubber material was carried out to calculate the air sealing condition from the pressure distribution on the contact surface, narrowing down the test piece for efficient evaluation.
Pressure distribution (deformation) analysis
For efficient evaluation
④
Contact friction analysis:
Study of replacing inserts with interchangeable inserts
Problem
Brazed cutting tools are used, but operating costs need to be further reduced.
Solution
Contact friction analysis was carried out to determine the optimum shape, which enabled the use of insert replacement systems, thereby reducing running costs.
Reduced operational costs
⑤
Natural vibration analysis:
Prevention of tool chatter
Problem
“I want to take precautions against some tools that might be easily spooked or damaged by a new project.”
Solution
The tools were subjected to natural vibration analysis and the equipment was prepared with chatter-resistant machining conditions and tools by measuring vibrations (hammering) and understanding r-vibration characteristics.
Chatter-resistant machining conditions
Chatter suppressing tools
(e.g. dampers)
⑥
Transient response analysis
Consideration of temporary platforms
Problem
Requires a temporary rest to hold the tool by hooking the shank only.
Can it be held by hooking only?
Solution
A transient response analysis was carried out to produce a temporary rest stand that can hold the tool stably even if it vibrates when placed on it.
