Uchwyt zapobiegający rozpraszaniu wiórów
Ultra-lightweight cover improves productivity!
Ultra-lightweight cover realized by “Lightweight materials” and “Molding technology”
Cover that solves chip problems
Reduces machining defects and chock stops caused by chip scattering
Simply attach to the holder used
Amazing facts!
── Introducing ideas and technologies ──
The chip scattering prevention cover comes with an ultra-lightweight cover that prevents chips from splattering.
To cope with the environment inside the machining center, the cover is made of CFRP additive manufacturing with high strength-to-weight ratio, heat resistance, and coolant resistance.
Furthermore, its ultra-light weight enables it to satisfy the weight limit of the main spindle.
Simply attaching the cover to the machining center prevents chips from scattering, thereby improving production efficiency.
This is the point!
Ultra-light weight by using CFRP additive manufacturing for the cover
Excellent!
Through CFRP additive manufacturing, our Chip Scattering Prevention Holder achieves weight reduction to 1/10th: from 1.0kg to 100g.
Weight reduction is achieved by material replacement from metal to CFRP with a specific gravity: 1.2 g/cm3 and hollow internal structure.
This is the point!
Ultra-light cover prevents chips from entering the spindle
Excellent!
Conventional product (without cover)
Scattered chips enter the spindle during ATC, causing big runout or poor processing or short machine stop
Chip scattering prevention cover
■ Cover prevents chips from entering the spindle
Productivity improvement
Good!
Development / product concept
“Current status and challenges”
- Chips from machining may enter the spindle during ATC, resulting in deterioration of machining accuracy and runout, causing short stops.
- To prevent chips from scattering, a metal cover was added to the holder, but it was difficult to meet the weight limit of the main spindle.
“Development points”
- The “chip scattering prevention cover” has an ultra-lightweight cover attached to the holder to prevent chips from entering the spindle side.
- The CFRP additive manufactured cover has a high strength-to-weight ratio and the heat resistance and coolant resistance of nylon (the base resin), suitable for the machining center environment.
- The easy to install ultra-light weight cover respects the weight limit of the main spindle, prevents problems caused by splashing chips.
Product specification
- Special designs and manufacturing are possible depending on the purpose and application
For details, refer to our 3D printing services.
Tool name
Chip scattering prevention holder
Size (mm)
See diagram *1
Weight (g)
60 (60-160) *1
Cover material
Heat-resistant
145 °C
Coolant resistance
Yes
*1: Figures in parentheses indicate actual products already produced in the past.